Project Title: Designing of Steam line connected to 2.5MW Turbine.
Client: Banganga Ssk 

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Scope of Work

• Designing of Steam lines connected to Turbine and Boiler  

• Stress Analysis in CAESAR II for Steam inlet line to turbine length approx. length 50 m. Piping support details, Spring support datasheets, load Input to civil for foundation design (P= 32kg/cm2, T=390 degree C)

• Stress Analysis in CAESAR II for Steam Outlet line from turbine to plant length approx. length 450 m. Piping support details, Spring support datasheets, load Input to civil for foundation design (P= 1.5kg/cm2, T=150 degree C)

• IBR Isometric Drawing in AutoCAD for 150NB Steam turbine Inlet line.

• IBR Isometric Drawing in AutoCAD for 450NB Steam turbine exhaust line.

• Pipe thickness Calculation of 150NB inlet and 450NB exhaust steam line as per IBR.

• Pressure drops calculation and Pipeline sizing of turbine Inlet steam line and exhaust steam line.

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Value Engineering

• Parallellity and Alignment of Turbine Steam Inlet nozzle is one of the very   Important factor in designing the Steam Piping. We have designed the system in a such a way that we are able to achieve Parallellity and Alignment within one day period. 

• Turbine is working perfectly fine at rated RPM on load and No load condition without any vibration issue. 

• Hence we have saved the number of Man days (Hours) wasting on the alignment work and Vibration issue. Hence factory also started for crushing well within time.

• The plot plan of the turbine building was very congested hence the providing the flexibility near the turbine nozzle and provision for startup venting arrangement was really a challenge from space point of view.