Project Title:Designing of Steam line connected to 1.5MW Turbine
Client: Chatrapati Sambhaji Sugar Udyog

Scope of Work

• Designing of Steam lines connected to Turbine and Boiler 

• Stress Analysis in CAESAR II for Steam inlet line to turbine length approx. length 50 m. Piping support details, Spring support datasheets, load Input to civil for foundation design, Stress Analysis in CAESAR II for Steam Outlet line from turbine to plant length approx. length 250 m. Piping support details, Spring support datasheets, load Input to civil for foundation design

• IBR Isometric Drawing in AutoCAD for 150NB Steam turbine Inlet line.

• IBR Isometric Drawing in AutoCAD for 250NBSteam turbine exhaust line.

• Pipe thickness Calculation of 150NB and 250NB steam line as per IBR.

• Pressure drops calculation and Pipeline sizing of turbine Inlet steam line and exhaust steam.

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Value Engineering

• In value engineering out team suggest the client the cost effective solution.

• At the initial stage of the project Client insisted to use turbine pipe size of 200nb, material SA335 Gr P11, pipe Sch.80 pipe for steam turbine inlet line and 250NB A106 GR. B sch.40 pipe for steam turbine exhaust line.

 

• In value engineering our expertise team studied the complete layout of the inlet and outlet steam piping. After completing proper engineering studies our expert team come up with cost effective solution of turbine inlet Steam pipe size as 150nb and thickness Sch.40 & Turbine exhaust steam pipe size as 250nb Sch.20.

• Here our team has suggested value engineering solution to lower the inlet pipe line size from 200nb to 150nb & its thickness from Sch.80 to sch.40 for Turbine inlet steam line. And also, we have reduced the pipe thickness from Sch.40 to Sch.20. which helps to reduce the capital cost of client.

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